Peanut butter processing line flow and industrial peanut butter machine :
The peanut butter production line’s processing flow and equipment.Flow: Cleaning.Roasting.Blanching.Manual.Grinding.Blending.Cooling.De-gassing.Packing and others.Equipment include:feed elevator, continuous roaster, conveyor, cooling machine, decorticating machine, sorting conveyor, peanut grinding machine, pump, storage slot, cooling machine, mixing machine, vacuum deair, etc. It has advantages of high automation, easy-operating integrated control, stable performance, high product quality, etc
Peanut butter production line data point:
Processing stage:5-7steps
Raw material loss rate:1%~3%
Final particle size:2-~50microns(depending on grinder)
Penut butter production process flow data
Roasting stage stage
1.Temperature:160~180℃
2.Time:20~40minutes
3.moisture reduction:6%→1~2%
Peeling stage:
1.removal rate:95%~98%
2.Residual skin:＜＝2%
Grinding stage(colloid mill)
1.Fineness: 20–50 μm
2.Motor power: 2–15 kW
3.Temperature rise: +10–20°C
Mixing stage
1.Mixing speed: 30–60 rpm
2.Oil addition ratio: 1%–5%
Vacuum degassing
1.Vacuum level: -0.06 to -0.09 MPa
2.Air removal rate: 90%+
Filling stage
1.Filling accuracy: ±1%
2.Container size: 200g–20kg. Also Packing material and packing requirements are according to customer needs to customize and machine accordingly too.
The Peanut butter manufacture plant’s Equipment selection and scale(capacity)
Equipment selection by production capacity
Material : Peanut. wulnut. sesame. pistachio. cashew
1.＜1ton/day :100kg/h ~200kg/h small scale equipment investment .
2.＜1ton~5ton/day :300kg/h ~500kg/h small medium scale equipment
3. ＜5ton~20ton/day :100kg/h ~above/ big scale equipment .
The peanut butter production line cost
1.＜1ton/day :100kg/h ~200kg/h. The cost is very small. 15000$~25000$(exactly according to customer needs) .
2.＜1ton~5ton/day :300kg/h ~500kg/h..The cost is higher than small.30000$~700000$ (exactly according to customer needs).
3. ＜5ton~20ton/day :100kg/h ~above.The cost of this peanut butter processing line is automatically and the cost is expensive.(exactly according to customer needs).
The peanut butter production line machine technical data (core machines)
Peanut butter production line applications
Smooth peanut butter
Crunchy peanut butter (added particle system required)
Organic peanut butter
Flavored peanut butter (chocolate, wulnut. sesame paste. pistachio paste. cashew paste, nut paste etc.)
FAQ:
How to make peanut butter in factory?
Reply:Semi-auto just need few workers assist at the machine at workshop .Fully automation system :Most of time Just packing stage need few staff check final packing etc.exactly flow and equipment list that i have mentioned at beginning of this article .
what is the peanut butter production line installation requirements?
1.The workshop area need choose it according to the peanut butter capacity.Because we are design these equipment according to customer capacity and workshop area chose is decided by our equipment size and design etc.
2.The workshop must be have stable industrial standard power or will damage the equipment core components and damage these equipment.
what is peanut butter production capacity range?
From 50kg/h to 5000kg/h that’s all is accepted that is based on customer capacity too design it .